Almac Industrial Systems designs load stackers for roll forming lines that automatically build bundles of panels, purlins, and structural members ranging from 6 feet to 40 feet in length. Whether loads are strapped or unstrapped, these systems take parts directly from the outfeed conveyor and stack them in neat, forklift-ready bundles so the line can keep running at full speed.
Automated Stacking for Long Roll-Formed Parts
Stackers can include telescoping supports, programmable end stops, and drop arm or carriage styles to control how each part is placed in the stack. Options such as layer separation, dunnage placement, and integrated strapping stations support more advanced stacking and sorting patterns, including pyramid or end justified bundles tailored to customer requirements.
Configurable Bundle Lengths and Patterns
Each load stacker is engineered around profile geometry, part length, bundle weight, and line speed, ensuring safe, repeatable handling of heavy steel sections.
Integrated with Shears, Conveyors, and Strappers
Integrated controls coordinate with shears, punch presses, and conveyors so operators manage a single automated cell that reduces manual lifting, improves bundle quality, and maximizes roll forming throughput.